Basic Info.
Type
Volumetric Filling Machine
Automatic Grade
Fully Automatic
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Multi-Room Feeding
Dosing Device
Capacity Cup
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Packaging Material
Plastic
Filling Material
Mineral Water/Pure Water/Pure Water/Drinking Water
Function
Washing Filling Capping
Processing Type
Atmospheric Pressure
Electric Components
SMC/Simense/Mitsubishi
Suit Bottle
Pet/Plastic Bottle
Transport Package
Wooden Case
Product Description
Pet Bottled Beverage Drinking Water Filling Machine
For Plastic screw Cap
Description:
This product is a kind of 3-in-1 unit 3-in-1 monobloc liquid beveragery for producing potable drinking water like pure water, mineral water etc.The device incorporates rinsing, filling and capping into one and is a kind of full-automatic equipment. It is suitable for producing PET and plastic bottled mineral water and purified water. The method of filling adopts gravity or micro-pressure filling which makes the filling velocity faster and more stable. Therefore, compared with similar products, this device has features of higher output and bigger benefits. The equipment is fitted with advanced Mitsubishi programmable PLC to control the operation and cooperated by frequency converter of the main motor; it makes the operation more stable and reliable. The photoelectric sensor is used to detect operating conditions of each section, which makes the operation of this equipment highly automatic and convenient.
Rinsing Part
Rotating plate is made of stainless steel ANSI304.
The rubber bottle clamp Stuck bottleneck ,steady and reliable.
The washing bottle machine driving system is transmitted by the gear
Filling Part
Rotating plates are all made of SUS304.
Filling style is gravity filling.
High precision,high speed filling valve, SUS304 material, filling level accuracy ≤±2mm.
The storage tank Liquid level is controlled by floating ball
The filling machine driving system is transmitted by the gear
Capping Part
The magnetic constant torque capping head, stable and reliable, the reject≤0.3%.
The capping machine has lack of cap detecting mechanism to control cap elevator run or stop.
Technical Characteristics:
1. Direct connection technology is adopted between air conveyor and bottle-feeding star wheel, and there is no bottle feeding screw and conveying chain. It is quite easy to change the bottle shape.
2. Bottleneck-hold technology is adopted for bottle conveying. While changing the bottle shape, users only need to replace the arc guide plate, star wheel and other nylon parts that are relevant to the bottle diameter.
3. The 3 in 1 unit machine incorporates rinsing, filling, and capping into one, thus making bottle wear rate lower, conveying accurate and stable, changing bottle shape more convenient.
4. The specially designed bottle gripper of rinser is made of fully stainless steel, so it is durable and firm. Besides, it doesn't contact with the screw parts of bottleneck, thus avoiding the secondary contamination.
5. The machine is designed with high-speed mass flow isobar filling valve to ensure the high filling speed and precise liquid level without any loss.
6.Components contacting with liquid are all made of high-quality stainless steel and food-grade engineering plastic, and most electrical systems adopt imported components that meet our state food hygienic standards.
7. Bottle-outputting star wheel and bottle-bottom supporting plate adopt spiral winding method, and there is no need to adjust the height of bottle conveying chain while changing the bottle shape.
Machine structure
The frame is welded by high quality carbon steel and surface anti rust treatment and spraying with stainless steel board(ANSI304).
We applied to stainless steel board Through hole tensile structure exclusively and equipped with O style sealing ring to make sure the possibility of filter reduce to zero with the bearing pedestal and Supporting shaft and other Easy infiltration area.
Parameter For Reference
Model | XGF12-12-5 | XGF16-16-5 | XGF25-25-5 | XGF32-32-10 |
Capacity | 3000-4000BPH | 5000-6000BPH | 8000-10000BPH | 10000-14000BPH |
Applicable bottle | Plastic bottle 500ml-1.5L Plastic screw cap |
Applicable filling content | Mineral water, wine, non-carbonated water |
Washing station | 12 | 18 | 25 | 32 |
Filling nozzle | 12 | 18 | 25 | 32 |
Capping head | 4 | 6 | 5 | 10 |
Main motor power | 2.2kw | 2.5kw |
Water pump power | 0.37kw |
Dimension (mm) | 2350*1850*2450 | 2700*2100*2450 | 2800*2400*2450 | 3200*2800*2450 |
Weight (kg) | 3500 | 4500 | 5500 | 6800 |
Ancillary Machinery
Bottle blowing machine
PET bottle blow molding machine is used to blow bottles from PET perform which can be bought directly from the market.
We will help to design the bottle shape basing on clients' requirement before making bottle mould. We will suggest the preform weight basing on the bottle type.
Water treatment system part
Use a variety of filter materials with different pore sizes to remove impurities from the water by adsorption or blocking.
The more important one of the attached methods is adsorption with activated carbon.
The barrier method is to pass water through the filter material, so that the bulky impurities can not pass, and then get cleaner water.
Labeling machine & Packing machine part
1.Whole machine adopt qualified stainless steel and good-quality of aluminum alloy , compact and reasonable fracture, convenient to adjust;
2. The label roll frame of shrinkage film with adjustable device, convenient to adjust according to differ volume label 5″~10″paper tube.
3. Simply installation, then can convenient for square and round bottle.
4. No need of instrument, rotary mechanism is convenient to adjust, apply to different bottle type.
Thermal shrink packaging machine is a new type of packaging machinery capable of high-efficiency and continuous operation and designed on the basis of thermal shrinkage property of packaging film.
It can automatic arrange, group, wrap with shrink film single PET beverage bottle or other similar substances, and turn into assembly package by heat shrinkage and cold setting. Products packaged in this way will be tied up firmly presenting orderly and good appearance, and will be easy to open.
Flow chart and layout drawing sample
Conveyor system part
Conveyor system is used to deliver products including bottles, boxes, bags etc. The conveyor system can be customize basing on different requirement.
Conveyor type:- Linear conveyor
- Turn conveyor
- Climbing conveyor
- Multi-rows conveyor
- Accumulation conveyor
- Customize
Corporation Leading Products
Zhangjiagang D-Real Packaging Machinery Co.,Ltd take precise filling system as the aim body ,according to the user product technological requirements process,to provide best quality beverage packaging production line equipment and services.
It has evolved into whole project designing company, who get's the whole package of a complete recycling packaging design. With ISO and CE certification we impress customers with professional services and efficient equipment. Our key product includes: bottling line for water, juice, soft drink and beer. Along with pop sale aluminum canning lines.
Zhangjiagang D-Real Packaging Machinery Co.,Ltd adopt to Germany ,Italy,France most new beverage packaging technology,and it integrated R&D ,production manufacturer and after service in one body professional liquid beverage packaging equipment supplier .Most of them are from the domestic first-line brand of drinks whole plant engineering project experience,such as cola,Wahaha,Master Kong,Yue Bao,Daly Park,and Dongpeng drink and so on.
Cooperation with us
Raw material supplier
FAQ
Q1: How to get your suitable machine or production line?
A1: Find our products through D-REAL Packing Machinery Co.,Ltd in Google, Bing, Yahoo, Alibaba.com etc
Enquiry: Contact us by email, phone call, fax, Instant Messenger (Trade manager, MSN, Skype, WhatsApp) and let us know your enquiry.
Discussion: Specify the items you desire, confirm specification; OEM/ODM consultation.
Q2: Are you a trading company or a manufactory?
A2: We are the manufacture of water/beverage packing machine and water treatment equipment over 15years.We just not only sell machines, we sell our brand and service. We have over 5000 workshop for our products processing, 60 engineers with technicians, and 600 office area for sales, after-sales service, 10 professional sale person with 10 after sale specialist.
Q3: Do you have technical support after we purchased your machines?
A3: We will arrange our professional technical to go aboard to your factory, they will help you and teach you how to install and maintenance the machines which you purchased. Or help you to fix machine when it has problems.
Q4: If you buy our machines, can you offer us wear-out spare pats?
A4: We provide our high quality machine 2 years guarantee , and we will also offer you 2 years wear-out spare parts for free. Once your machines broken or doesn't work within 2 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tolls. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing. Welcome to contact us!
Address:
Changxing Road, Zhangjiagang City, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Apparel & Accessories, Auto, Motorcycle Parts & Accessories, Chemicals, Construction & Decoration, Industrial Equipment & Components, Light Industry & Daily Use, Manufacturing & Processing Machinery, Packaging & Printing, Tools & Hardware
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
ZhangJiaGang D-REAL Packing Machinery Co., Ltd take precise filling system as the main body, according to the user product technological requirements process, to provide best quality beverage packing production line equipment and services, which is also our market positioning.
Founded in early 2013, located in the Yangtze River Delta emerging part industrial city, national civilized city- Zhangjiagang City Economic Development Zone. ZhangJiaGang D-REAL Packing Machinery Co., Ltd adopt to Germany, Italy, France most new beverage packing technology. And it integrated R&D, production manufacturing and after service in one body professional liquid beverage packing equipment supplier.
The company has a group of skilled, experienced staff, most of them are from the domestic first-line packing machinery enterprises, with the domestic fist-line brand of drinks whole plant engineering project experience, such as Coca-Cola, Wahaha, Master Kong, Yi Bao, Daly Park, Dongpeng drink and so on.