Basic Info.
Type
Volumetric Filling Machine
Automatic Grade
Fully Automatic
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Multi-Room Feeding
Dosing Device
Capacity Cup
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Packaging Material
Plastic
Pressure Technical
Isobaric Filling
Processing Type
Cool Filling
Filling Material
Cola/7up/Minte/Carbonated/Soft Drinks
Electric Components
SMC/Simense/Mitsubishi
Transport Package
Wooden Case
Specification
DXGF24-24-8
Product Description
Cola/Carbonated Lemonade Drinking Filling MachineXGFD40-40-12Equipment structurePlatform
We applied to stainless steel board Through hole tensile structure exclusively and equipped with O style sealing ring to make sure the possibility of filter reduce to zero with the bearing pedestal and Supporting shaft and other Easy infiltration area.
1) Rinsing system: Combined with rotary tray with clamp, water distributing tray, water tank and rinsing pump.
2) Filling system: Combined with hydraulic, filling valve, controlling ring, and elevator-cylinder.
3) Capping system: Combined with capper, cap sorter and cap falling track.
4) Driving system: Combined with main motor and gears.
5) Conveying system: Combined with mount, starwheels, grippers and conveyor chain.
6) Electrical controlling system: This part is frequency inverted, PLC controlled and touch screen operated.
Main configuration
1) Material of filling valve and cylinder: Stainless steel 316L
2) Material of rotary tray and machine platform of rinser and filler: Stainless steel 304
3) Main motor: SEW/ABB
4) Sliding bearing: Igus
5) Frequency inverter: MITSUBISHI
6) Touch screen: PRO-face
7) PLC: MITSUBISHI
8) Pneumatic components: FESTO
9) Seals: Busak+Shamban
10) Photocell switch and proximity switch: TURCK
Technical parameters
1) Working station: Rinsing 24, filling 24, capping 8
2) Max. Capacity: 6, 000BPH(300ml), 3, 000BPH (1.5Liter)
3) Rated capacity: 7, 000BPH (300ml), 2, 500BPH(1.50Liter )
4) Aseptic water rinsing pressure: 0.2-0.25Mpa
5) Consumption of rinsing water: 2.5t/ hr
6) Compressed air pressure: 0.7Mpa
7) Air consumption: 0.8m3/ min
8) Suitable bottle size: Diameter Φ 50~Φ 96, height 150~310mm
9) Filling method: Isobaric filling
10) Filling temperature: ≤ 5Degree
11) Main motor power: 3.5KW
12) Total power: 5KW
13) Overall dimension: 2800× 2250× 2700mm (L × W × H)
14) Weight: 6, 000KgFlow chart and layout drawing sample| | | Filling Material | (Raw water) | | | | |
| | | ↓ | ↓ | | | | |
| | | Chiller | RO water treatment | | | | ( Preform ) |
| | | ↓ | ↓ | | | | ↓ |
| | | Mixer | ↓ | | | | Mould Blower |
| | | ↓ | ↓ | | | | ↓ |
| CIP System | → |
Filler
| Rinser | ← | Air Conveyor | ← | PET Bottle |
| | | capper | ← | Cap Elevator | ← | ( Cap ) |
| | | ↓ | | | |
| | | Bottle Warmer | | |
| | | ↓ | | |
| Central Lubricating System | → | Filled Bottle Conveying System | | |
| | | ↓ | | |
| | | Coding,
Light Inspection | | | |
| | | ↓ | | | |
| | | Label Sleeving | ← | ( Label ) | |
| | | ↓ | | | |
| | | PE Film shrink packing machine | | | |
| | | ↓ | | | |
| | | Wrapper | | | |
Bottles are fed from conveyor chain into the filling machine monoblock via starwheel. Bottle clamp installed on the rotary wheel of the rinser will grip bottle mouth and make a 180º Turn along a guide track to face the bottle mouth downward. In designated section of the rinser, rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180º Turn along a guide track to resume bottle mouth facing up position. Clean bottles are discharged out of the rinser by grippers to feed the filler. After entering the filler, bottles are retained by bell cover at the mouth, which are actuated by elevating cylinder to raise them to engage with filling valves, and bell-cover is also lift up at the same time. Filling valves are opened by bottle presence signals. After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by a cam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by grippers. Anti-rotation blades on capping heads will seize the bottle neck to prevent it from rotation and hold it in a upright position. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting and disengaging under the control of a cam. A discharge starwheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling monoblock.Parameter| Model | DCGF40-40-12 |
| Capacity | 15000BPH 500ml; 5000BPH 1500ml |
| Bottle standard | 200-2000ml with same bottle diameter |
| Bottle washing position | 40 |
| Bottle filling position | 40 |
| Bottle capping position | 12 |
| Bottle washing consumption | 1000kg/h |
| Water pressure of bottle washing | 0.18-0.25Mpa |
| Gas source pressure | 0.4Mpa |
| Filling pressure | 0.4Mpa |
| Filing precision | +5MM |
| Material | Stainless Steel SUS304 |
| Autoamtic control systerm | PLC touch screen |
| Gas consumption(m³/min) | 0.8 |
| Total power | 7.5kw |
| Weight | 5500kg |
| Size | 3950*3150*2450MM |
The more important one of the attached methods is adsorption with activated carbon.
The barrier method is to pass water through the filter material, so that the bulky impurities can not pass, and then get cleaner water.Bottle blowing machinePET bottle blow molding machine is used to blow bottles from PET perform which can be bought directly from the market.
We will help to design the bottle shape basing on clients' requirement before making bottle mould. We will suggest the preform weight basing on the bottle type.Labeling machine & Packing machine partLabeling Machine1.Whole machine adopt qualified stainless steel and good-quality of aluminum alloy , compact and reasonable fracture, convenient to adjust;
2. The label roll frame of shrinkage film with adjustable device, convenient to adjust according to differ volume label 5″~10″paper tube.
3. Simply installation, then can convenient for square and round bottle.
4. No need of instrument, rotary mechanism is convenient to adjust, apply to different bottle type.
Shrink wrapping system 1.Thermal shrink packaging machine is a new type of packaging machinery capable of high-efficiency and continuous operation and designed on the basis of thermal shrinkage property of packaging film.
2.It can automatic arrange, group, wrap with shrink film single PET beverage bottle or other similar substances, and turn into assembly package by heat shrinkage and cold setting. Products packaged in this way will be tied up firmly presenting orderly and good appearance, and will be easy to open.
Our company cultureZhangjiagang D-Real Packaging Machinery Co.,Ltd take precise filling system as the aim body ,according to the user product technological requirements process,to provide best quality beverage packaging production line equipment and services.
It has evolved into whole project designing company, who get's the whole package of a complete recycling packaging design. With ISO and CE certification we impress customers with professional services and efficient equipment. Our key product includes: bottling line for water, juice, soft drink and beer. Along with pop sale aluminum canning lines.
Zhangjiagang D-Real Packaging Machinery Co.,Ltd adopt to Germany ,Italy,France most new beverage packaging technology,and it integrated R&D ,production manufacturer and after service in one body professional liquid beverage packaging equipment supplier .Most of them are from the domestic first-line brand of drinks whole plant engineering project experience,such as cola,Wahaha,Master Kong,Yue Bao,Daly Park,and Dongpeng drink and so on.CertificationCooperation with usRaw material supplierFAQQ1: How to get your suitable machine or production line?
A1: Find our products through search D-REAL Packing Machinery Co.,LTD in Google, Bing, darealmachinery.en.made-in-china.com etc
Enquiry: Contact us by email, phone call, fax, Instant Messenger (Trade manager, MSN, Skype, WhatsApp) and let us know your enquiry.
Discussion: Specify the items you desire, confirm specification; OEM/ODM consultation.
Q2: Are you a trading company or a manufactory?
A2: We are direct manufacture of water/beverage packing machine and water treatment equipment over 15years.We just not only sell machines, we sell our brand and service. We have over 5000 workshop for our products processing, 60 engineers with technicians, and 600 office area for sales, after-sales service, 10 professional sale person with 10 after sale specialist.
Q3: Do you have technical support after we purchased your machines?
A3: We will arrange our professional technical to go aboard to your factory, they will help you and teach you how to install and maintenance the machines which you purchased. Or help you to fix machine when it has problems.
Q4: If you buy our machines, can you offer us wear-out spare pats?
A4: We provide our high quality machine 2 years guarantee , and we will also offer you 2 years wear-out spare parts for free. Once your machines broken or doesn't work within 2 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tolls. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing. Welcome to contact us!
Address:
Changxing Road, Zhangjiagang City, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Apparel & Accessories, Auto, Motorcycle Parts & Accessories, Chemicals, Construction & Decoration, Industrial Equipment & Components, Light Industry & Daily Use, Manufacturing & Processing Machinery, Packaging & Printing, Tools & Hardware
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
ZhangJiaGang D-REAL Packing Machinery Co., Ltd take precise filling system as the main body, according to the user product technological requirements process, to provide best quality beverage packing production line equipment and services, which is also our market positioning.
Founded in early 2013, located in the Yangtze River Delta emerging part industrial city, national civilized city- Zhangjiagang City Economic Development Zone. ZhangJiaGang D-REAL Packing Machinery Co., Ltd adopt to Germany, Italy, France most new beverage packing technology. And it integrated R&D, production manufacturing and after service in one body professional liquid beverage packing equipment supplier.
The company has a group of skilled, experienced staff, most of them are from the domestic first-line packing machinery enterprises, with the domestic fist-line brand of drinks whole plant engineering project experience, such as Coca-Cola, Wahaha, Master Kong, Yi Bao, Daly Park, Dongpeng drink and so on.
