Automatic shrink wrapping machine1. Equipment function and principle
1) In-feed bottle composite construction
² Low impact in-feed bottle:
² In-feed bottle conveyor was driven by a variable frequency motor, plastic chain conveyor belt;
² The arrangement and number of columns the bottle is controlled by the conveyor belt at the top of the sensor.
Dividing bottles and ranges
² The bottles are divided into some groups according to the numbers required for the packaging, and then controlled by the push rod bottle bottle in each group movement distance, make and send the cardboard, and pushes the bottle to the board;
² Batch cylinder bottle, debugging is simple and reliable;
² Push the bottle lever device is equipped with clutch, clutch automatically while falling bottle and clucking bottles separately, machine downtime, cancel the wheel rotating clutch reset after failure.
Cardboard conveying
² Paperboard by a mechanical arm with a suction head piece removed from the fingerboard storehouse, in the middle of the guide rail, sent down to the bottom of the bottle, when two gear control push board be incorporated into the bottle, the bottle will seat on the board, the final packaged into a full carton;
² Board warehouse storage quantity but can small;
² Controlled by sensors, no bottle no send the cardboard.
Carton forming
² Carton from channel side into the machine, then folded into a "U" shape and put the bottle wrapped up, again from the top down, the closed wing spray hot sol, the outer wings folded by the pneumatic device and compaction, slender wings is closed by the upper press plate, forming the cartons by machine spindle drive section type chain sent out.
2)Electric composite construction
Advantaged operation system
² Automatic PLC control, USES the Siemens series products, proprietary interface, LCD display, can display instantaneous and total number of packages, and can be connected to the printer to print out.
² Change setup more fast and accurate.
² Using electronic light touch button, control panel screen and control button control, can be directly input and modify packaging varieties of parameters, can store many different packaging specifications parameters.
Advantaged control system
² Equipment for real-time monitoring of whole process running. Have a sensor to detect all of the steps, with functions of automatic diagnosis, when any error occurs, equipment automatic stop and alarm lights ablaze, display an error on the operation panel type.
² Switch logic interlock with external equipment.
² All electricity, gas control application conforms to the latest international standards (CE standard).
3) Mechanical composite construction
² Distinguished mechanical character
² Mechanical parts adopt stainless steel, carbon steel, chrome steel and corrosion resistance of aluminum alloy material such as; Surface coating of good quality, strong rust resistance.
² Security shield: Fully enclosed, consists of color frame with organic glass, door safety switch.
² Complete with safety device, safe and reliable and conform to safety standards.
Modern telecommunication, diagnosis, update function
² Machine is equipped with the most modern control records and communication function, make the producers can use the remote control directly inspect the site equipment and change the program Settings, do not need to send technical personnel to save expensive travel costs.
² Patented rollers pressing carton design, to make the carton glue more solid, and ensure the reliability of the long-distance transportation,
² The roller box design, make carton glue more firm, ensure the reliability of the long-distance
Model | GBJ-15 |
Specification | PET Round Bottle |
Packing type | 3X4=12Bottles/case |
Maxi.capacity | 30cases / min. |
Equipment overall size | 8815 X 3000 X 1820 MM |
Total weight | 4500kg |
Voltage | 380 V 50HZ 3P+N+G |
Control voltage | 24 V DC/AC |
Power | 11 KW |
Compressed air consumption | 120 NL/Min. |
Compressed air pressure | 6 BAR |
Packing type | Full wrapping |
Cardboard type | Pre-cut flat cardboard |
Cardboard range | Horizontal type |
1, Bottle blowing machine
PET bottle blow molding machine is used to blow bottles from PET perform which can be bought directly from the market.
We will help to design the bottle shape basing on clients' requirement before making bottle mould. We will suggest the preform weight basing on the bottle type.
2, Water treatment system part
Use a variety of filter materials with different pore sizes to remove impurities from the water by adsorption or blocking.
The more important one of the attached methods is adsorption with activated carbon.
The barrier method is to pass water through the filter material, so that the bulky impurities can not pass, and then get cleaner water.
3, Liquid filling machine part
The most advanced technology from Japan and Germany is employed in the design. The gravity fixed liquid surface filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.
The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
4, Labeling machine & Packing machine part1. Whole machine adopt qualified stainless steel and good-quality of aluminum alloy , compact and reasonable fracture, convenient to adjust;
2. The label roll frame of shrinkage film with adjustable device, convenient to adjust according to differ volume label 5″~10″paper tube.
3. Simply installation, then can convenient for square and round bottle.
4. No need of instrument, rotary mechanism is convenient to adjust, apply to different bottle type.
1. Thermal shrink packaging machine is a new type of packaging machinery capable of high-efficiency and continuous operation and designed on the basis of thermal shrinkage property of packaging film.
2. It can automatic arrange, group, wrap with shrink film single PET beverage bottle or other similar substances, and turn into assembly package by heat shrinkage and cold setting. Products packaged in this way will be tied up firmly presenting orderly and good appearance, and will be easy to open.
5, Conveyor system part
Conveyor system is used to deliver products including bottles, boxes, bags etc. The conveyor system can be customize basing on different requirement.
Conveyor type:- Linear conveyor
- Turn conveyor
- Climbing conveyor
- Multi-rows conveyor
- Accumulation conveyor
- Customize
6, Flow chart and layout drawing sample
7, FAQ
Q1: How to get your suitable machine or production line?
A1: Find our products through Zhangjiagang City D-Real Packing Machinery Co., Ltd. in Google, BaiDu, Yahoo, Made-in-Cina.com etc.
Enquiry: Contact us by email, phone call, fax, Instant Messenger (Trade manager, MSN, Skype, WhatsApp) and let us know your enquiry.
Discussion: Specify the items you desire, confirm specification; OEM/ODM consultation.
Q2: Are you a trading company or a manufactory?
A2: We are the manufacture of water/beverage packing machine and water treatment equipment over 6 years.We just not only sell machines, we sell our brand and service. We have over 5000 workshop for our products processing, 60 engineers with technicians, and 600 office area for sales, after-sales service, 10 professional sale person with 10 after sale specialist.
Q3: Do you have technical support after we purchased your machines?
A3: We will arrange our professional technical to go aboard to your factory, they will help you and teach you how to install and maintenance the machines which you purchased. Or help you to fix machine when it has problems.
Q4: If you buy our machines, can you offer us wear-out spare pats?
A4: We provide our high quality machine 2 years guarantee , and we will also offer you 2 years wear-out spare parts for free. Once your machines broken or doesn't work within 2 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tolls. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing.
8, Certification
9, Raw material supplier
10, Cooperation with us !