Automatic Carbonated Beverage Filling Equipment (DXGF)

Working procedure
Bottles are fed from conveyor chain into the filling machine monoblock via starwheel. Bottle clamp installed on the rotary wheel of the rinser will grip bottle mouth and make a 180º Turn along a guide track to face the bottle mouth downward. In designated section of the rinser, rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180º Turn along a guide track to resume bottle mouth facing up position. Clean bottles are discharged out of the rinser by grippers to feed the filler. After entering the filler, bottles are retained by bell cover at the mouth, which are actuated by elevating cylinder to raise them to engage with filling valves, and bell-cover is also lift up at the same time. Filling valves are opened by bottle presence signals. After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by a cam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by grippers. Anti-rotation blades on capping heads will seize the bottle neck to prevent it from rotation and hold it in a upright position. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting and disengaging under the control of a cam. A discharge starwheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling monoblock.

Equipment structure
1) Rinsing system: Combined with rotary tray with clamp, water distributing tray, water tank and rinsing pump.
2) Filling system: Combined with hydraulic, filling valve, controlling ring, and elevator-cylinder.
3) Capping system: Combined with capper, cap sorter and cap falling track.
4) Driving system: Combined with main motor and gears.
5) Conveying system: Combined with mount, starwheels, grippers and conveyor chain.
6) Electrical controlling system: This part is frequency inverted, PLC controlled and touch screen operated.
Beverage Filling Equipment (DXGF)

Main configuration
1) Material of filling valve and cylinder: Stainless steel 316L
2) Material of rotary tray and machine platform of rinser and filler: Stainless steel 304
3) Main motor: SEW/ABB
4) Sliding bearing: Igus
5) Frequency inverter: MITSUBISHI
6) Touch screen: PRO-face
7) PLC: MITSUBISHI
8) Pneumatic components: FESTO
9) Seals: Busak+Shamban
10) Photocell switch and proximity switch: TURCK

Technical parameters
1) Working station: Rinsing 24, filling 24, capping 8
2) Max. Capacity: 6, 000BPH(300ml), 3, 000BPH (1.5Liter)
3) Rated capacity: 7, 000BPH (300ml), 2, 500BPH(1.50Liter )
4) Aseptic water rinsing pressure: 0.2-0.25Mpa
5) Consumption of rinsing water: 2.5t/ hr
6) Compressed air pressure: 0.7Mpa
7) Air consumption: 0.8m3/ min
8) Suitable bottle size: Diameter Φ 50~Φ 96, height 150~310mm
9) Filling method: Isobaric filling
10) Filling temperature: ≤ 5Degree
11) Main motor power: 3.5KW
12) Total power: 5KW
13) Overall dimension: 2800× 2250× 2700mm (L × W × H)
14) Weight: 6, 000Kg
1, Bottle blowing machine


PET bottle blow molding machine is used to blow bottles from PET perform which can be bought directly from the market.
We will help to design the bottle shape basing on clients' requirement before making bottle mould. We will suggest the preform weight basing on the bottle type.
2, Water treatment system part


Use a variety of filter materials with different pore sizes to remove impurities from the water by adsorption or blocking.
The more important one of the attached methods is adsorption with activated carbon.
The barrier method is to pass water through the filter material, so that the bulky impurities can not pass, and then get cleaner water.
3, Liquid filling machine part


The most advanced technology from Japan and Germany is employed in the design. The gravity fixed liquid surface filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.
The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
4, Labeling machine & Packing machine part


1.Whole machine adopt qualified stainless steel and good-quality of aluminum alloy , compact and reasonable fracture, convenient to adjust;
2.The label roll frame of shrinkage film with adjustable device, convenient to adjust according to differ volume label 5″~10″paper tube.
3.Simply installation, then can convenient for square and round bottle.
4.No need of instrument, rotary mechanism is convenient to adjust, apply to different bottle type.


1.Thermal shrink packaging machine is a new type of packaging machinery capable of high-efficiency and continuous operation and designed on the basis of thermal shrinkage property of packaging film.
2.It can automatic arrange, group, wrap with shrink film single PET beverage bottle or other similar substances, and turn into assembly package by heat shrinkage and cold setting. Products packaged in this way will be tied up firmly presenting orderly and good appearance, and will be easy to open.
5, Conveyor system part


Conveyor system is used to deliver products including bottles, boxes, bags etc. The conveyor system can be customize basing on different requirement.
Conveyor type:

• Linear conveyor
• Turn conveyor
• Climbing conveyor
• Multi-rows conveyor
• Accumulation conveyor
• Customize

6, Flow chart and layout drawing sample


7, FAQ
Q1: How to get your suitable machine or production line?
A1: Find our products through Zhangjiagang City D-Real Packing Machinery Co., Ltd. in Google, BaiDu, Yahoo, Made-in-Cina.com etc.
Enquiry: Contact us by email, phone call, fax, Instant Messenger (Trade manager, MSN, Skype, WhatsApp) and let us know your enquiry. 
Discussion: Specify the items you desire, confirm specification; OEM/ODM consultation.
 
Q2: Are you a trading company or a manufactory?
A2: We are the manufacture of water/beverage packing machine and water treatment equipment over 6 years.We just not only sell machines, we sell our brand and service. We have over 5000 workshop for our products processing, 60 engineers with technicians, and 600 office area for sales, after-sales service, 10 professional sale person with 10 after sale specialist.
 
Q3: Do you have technical support after we purchased your machines?
A3: We will arrange our professional technical to go aboard to your factory, they will help you and teach you how to install and maintenance the machines which you purchased. Or help you to fix machine when it has problems.
 
Q4: If you buy our machines, can you offer us wear-out spare pats?
A4: We provide our high quality machine 2 years guarantee , and we will also offer you 2 years wear-out spare parts for free. Once your machines broken or doesn't work within 2 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tolls. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing.  
8, Certification


9, Raw material supplier


10, Cooperation with us !