Basic Info.
Type
Volumetric Filling Machine
Automatic Grade
Fully Automatic
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Multi-Room Feeding
Dosing Device
Capacity Cup
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Packaging Material
Plastic
Pressure Technical
Isobaric Filling
Function
Washing Filling Capping
Electric Components
SMC/Simense/Mitsubishi
Filling Material
Carbonated Beverage, Cola, Sparkling Water
Container
Pet/PP/Plastic Bottle
Transport Package
Wooden Case
Specification
DXGF40-40-10
Product Description
Plastic Bottle Carbonated Beer Beverage Filling MachineProduct description:This series Carbonated Beverage Bottle Filling Machine is used to produce all kinds of carbonated drink contained in PET or Glass bottle. Washing, filing and capping can be carried out on this machine. This machine has the following characteristics: Scientific and reasonable design, beautiful appearance, complete function, convenient maintenance, and high automation.
Feature of the Carbonated Beverage Bottle Filling Machine
1. The suspending bottle-necks cramping design makes the whole production line more stable during the working process and it also avoids malfunctions caused by the differences of thickness and height of the bottle. This design also dramatically reduces the required number of changeable parts, makes it more convenient to change the different size bottles.
2. The advanced technology from Germany and Italy are introduced. Isobaric filling technology is used in this machine. Filling quickly and the amount of the liquid can be controlled accurately. Also the beverage- holding tank is fully closed and the CIP interface is installed.
3. Magnetic torque is used for screw capping, and the power of screw capping can be adjusted freely. It can use constant power screw the plastic caps and will not damage the caps.
4. Horizontal swirl wind-power cap-managing device is used to avoid damaging the surface of cap. And when there is shortage caps in the caps storage tank, caps will be fed automatically.
5. Human-machine interface touch-screen is adopted in this machine. The liquid level in the tank can be controlled automatically. The filling and capping will stop automatically when there is not bottle.
6. All parts that have direct contact with the beverages are made of high quality stainless steel. And the main electrical component are from famous international companies.
Carbonated Beer Beverage Filling MachineParameterModel | DCGF40-40-10 |
Capacity | 15000BPH 500ml; 5000BPH 1500ml |
Bottle standard | 200-2000ml with same bottle diameter |
Bottle washing position | 40 |
Bottle filling position | 40 |
Bottle capping position | 10 |
Bottle washing consumption | 1000kg/h |
Water pressure of bottle washing | 0.18-0.25Mpa |
Gas source pressure | 0.4Mpa |
Filling pressure | 0.4Mpa |
Filing precision | +5MM |
Material | Stainless Steel SUS304 |
Autoamtic control systerm | PLC touch screen |
Gas consumption(m³/min) | 0.8 |
Total power | 7.5kw |
Weight | 5500kg |
Size | 3950*3150*2450MM |
Main parts: Whole carbonated filler:
--Filling capacity:15000BPH 500ml; 5000BPH 1500ml
--Washing,filling, capping can be carried out on the same machine.
--Avaliable to PET bottle from 200-2000ml with same bottle diameter
--With 4m inlet air conveyor and 6m outlet chain conveyor
--Soft drink filler is scientific and resonable.
--Soft drink filler appearance is beautiful and the function is complete. The operation and maintenance is convenient.
-- Soft drink filler is controlled by PLC with touch-screen as the interface between human and machine,filling level is controlled automatically.
--Soft drink filler will be stopped automaticlly when no bottle and bottles cramped wrongly.Internal referenceThe most advanced technology from Japan and Germany is employed in the design. The gravity fixed liquid surface filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.
The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
Bottle washing part:
--With 40 washing heads
--Stainless steel bottle washing clips longlife sapn for use.
--With high accurate bottle washing whole, with average washing force.
Our company create the flip type bottle clamp, the clamp stuck in the bottleneck to avoid the screw cap pollution from bottle rubber clamp. The bottle clamp is made of stainless steel, sanity and durable.
Bottle filling part:
--With 40 heads bottle filling heads
--The soft drink filler adopts advanced technology and NanJing valves, with high filling precision.
--High filling speed and automatically control of filling liquid
--With rotary bearings for better protection of whole machine
--With a ring liquid tank to guarantee the filling effect
--Damped gears are used for bottle conveying, the noise is low and the whole machine runs smoothly.
We apply to automatic filling valve cleaning bottle and cleaning bottle ejection and return drive mechanism, CIP cleaning system is controlled by PLC.
Bottle capping part:
--With 12 capping heads
--For plastic screw cap
--With auto cap lifer, cap sorter, cap loader, cap capper
--The power of screw capping can be adjusted without steps.The power of the screw capping can also be fixed.The capps can not be damaged,the capping is reliable.
--Horizon swirl air power caps sorting device is used to avoid damagining the surface of caps,and when there is a shortage of caps in the caps storage tank, an alarm signal will be generated and the caps will be fed automatically.Ancillary Equipment
Water treatment system partFlow chart and layout drawing sampleConveyor system part
Conveyor system is used to deliver products including bottles, boxes, bags etc. The conveyor system can be customize basing on different requirement.
Conveyor type:- Linear conveyor
- Turn conveyor
- Climbing conveyor
- Multi-rows conveyor
- Accumulation conveyor
- Customize
Labeling machine & Packing machine partLabeling Machine1.Whole machine adopt qualified stainless steel and good-quality of aluminum alloy , compact and reasonable fracture, convenient to adjust;
2. The label roll frame of shrinkage film with adjustable device, convenient to adjust according to differ volume label 5″~10″paper tube.
3. Simply installation, then can convenient for square and round bottle.
4. No need of instrument, rotary mechanism is convenient to adjust, apply to different bottle type.
Shrink wrapping system - Thermal shrink packaging machine is a new type of packaging machinery capable of high-efficiency and continuous operation and designed on the basis of thermal shrinkage property of packaging film.
- It can automatic arrange, group, wrap with shrink film single PET beverage bottle or other similar substances, and turn into assembly package by heat shrinkage and cold setting. Products packaged in this way will be tied up firmly presenting orderly and good appearance, and will be easy to open.
Our company culture
Zhangjiagang D-Real Packing Machinery Co.,Ltd take precise filling system as the aim body ,according to the user product technological requirements process,to provide best quality beverage packaging production line equipment and services.
It has evolved into whole project designing company, who get's the whole package of a complete recycling packaging design. With ISO and CE certification we impress customers with professional services and efficient equipment. Our key product includes: bottling line for water, juice, soft drink and beer. Along with pop sale aluminum canning lines.
Zhangjiagang D-Real Packaging Machinery Co.,Ltd adopt to Germany ,Italy,France most new beverage packaging technology,and it integrated R&D ,production manufacturer and after service in one body professional liquid beverage packaging equipment supplier .Most of them are from the domestic first-line brand of drinks whole plant engineering project experience,such as cola,Wahaha,Master Kong,Yue Bao,Daly Park,and Dongpeng drink and so on.
Certification
Cooperation with us
Raw material supplier
FAQ
Q1: How to get your suitable machine or production line?
A1: Find our products through search D-REAL Packing Machinery Co.,Ltd in Google, Bing, darealmachinery.en.made-in-china.com etc
Enquiry: Contact us by email, phone call, fax, Instant Messenger (Trade manager, MSN, Skype, WhatsApp) and let us know your enquiry.
Discussion: Specify the items you desire, confirm specification; OEM/ODM consultation.
Q2: Are you a trading company or a manufactory?
A2: We are direct manufacture of water/beverage packing machine and water treatment equipment over 15years.We just not only sell machines, we sell our brand and service. We have over 5000 workshop for our products processing, 60 engineers with technicians, and 600 office area for sales, after-sales service, 10 professional sale person with 10 after sale specialist.
Q3: Do you have technical support after we purchased your machines?
A3: We will arrange our professional technical to go aboard to your factory, they will help you and teach you how to install and maintenance the machines which you purchased. Or help you to fix machine when it has problems.
Q4: If you buy our machines, can you offer us wear-out spare pats?
A4: We provide our high quality machine 2 years guarantee , and we will also offer you 2 years wear-out spare parts for free. Once your machines broken or doesn't work within 2 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tolls. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing.
We are one of professional famous manufacturer for every kind of beverage producing, filling, packing machines.
We can make the machine with different capacity, bottle and cap according your need.
Welcome your inquiry to us, thank you so much!
Address:
Changxing Road, Zhangjiagang City, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Apparel & Accessories, Auto, Motorcycle Parts & Accessories, Chemicals, Construction & Decoration, Industrial Equipment & Components, Light Industry & Daily Use, Manufacturing & Processing Machinery, Packaging & Printing, Tools & Hardware
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
ZhangJiaGang D-REAL Packing Machinery Co., Ltd take precise filling system as the main body, according to the user product technological requirements process, to provide best quality beverage packing production line equipment and services, which is also our market positioning.
Founded in early 2013, located in the Yangtze River Delta emerging part industrial city, national civilized city- Zhangjiagang City Economic Development Zone. ZhangJiaGang D-REAL Packing Machinery Co., Ltd adopt to Germany, Italy, France most new beverage packing technology. And it integrated R&D, production manufacturing and after service in one body professional liquid beverage packing equipment supplier.
The company has a group of skilled, experienced staff, most of them are from the domestic first-line packing machinery enterprises, with the domestic fist-line brand of drinks whole plant engineering project experience, such as Coca-Cola, Wahaha, Master Kong, Yi Bao, Daly Park, Dongpeng drink and so on.